Production Capacity

Upon receiving an order, the production planning department clarifies the product model, quantity, and delivery schedule based on the requirements, formulates a detailed production plan, and simultaneously initiates precise material preparation. The warehousing department prepares materials according to the BOM list, with two people verifying the material model and quantity to prevent material errors from the outset.

● Production Department: Assign operational personnel, prepare work instructions, and clarify production execution standards;
● Quality Control Department: Provides inspection standards and sets quality acceptance standards;
● Equipment group: Completes the debugging and placement of machines, tooling, and testing equipment;
Trial production can only begin after the three parties jointly confirm and approve the project, thus mitigating potential risks from the outset.

We will first produce 3-5 samples for trial production, where technicians will verify the accuracy of the parameters and the operability of the instructions. The production department will check the consistency between the actual operation and the standards, and verify key processes such as light source welding and driver power supply assembly. Next, the quality control department will test all parameters, including luminous flux, color temperature, color rendering index, SDCM, and electrical safety, and keep records. Mass production can only begin after all three parties have signed and confirmed the results.

After the initial sample inspection, production proceeds according to standardized procedures. IPQC inspects key workstations every 2 hours to capture production deviations in real time. If any non-conformity is found, the machine will be stopped immediately, and the process, quality control, and production departments will jointly analyze the cause. After rectification, the first piece verification will be carried out again to ensure that the problem "does not flow into the next process".